FPX Nickel Corp.
(FPX-TSX.V) (“
FPX
Nickel” or the “
Company”) is pleased to
report that successful leach testing of high-grade nickel
concentrates from its 100%-owned Decar Nickel District (the
“Project”) has confirmed nickel recoveries up to 99.5% in producing
a high-concentration nickel-cobalt chemical solution suitable for
the electric vehicle (
“EV”) battery supply
chain. The results of this test program position Decar as a
potentially significant supplier of nickel for both the stainless
steel and the EV battery markets.
Highlights
- Establishes high-grade Decar awaruite nickel concentrate as an
excellent feedstock with potential advantages over sulphide and
laterite feedstocks in the ultimate production of nickel sulphate
and cobalt sulphate for the electric vehicle battery market
- Confirmation of the amenability of Decar nickel concentrate to
conventional pressure leaching at moderate pressure and
temperature, achieving nickel recoveries of 98.8% to 99.5% in the
production of high-purity chemical solution containing 69.4 to 70.1
g/L nickel
- Rapid nickel extraction (over 98% extraction in under 60
minutes) achieved under mild pressure leaching conditions with
significantly lower sizing, power consumption, pressure and
temperature requirements than typical high pressure acid leach
(“HPAL”) operations
“These results confirm a breakthrough for FPX Nickel,
demonstrating that Decar has the potential to produce significant
quantities of nickel and cobalt in a high-quality form for the
fast-growing EV battery supply chain,” commented Martin Turenne,
the Company’s President and CEO. “The results further confirm
that the awaruite nickel ore at Decar has potential technical
advantages over sulphide and laterite ores for producing nickel
sulphate and cobalt sulphate. In comparison with nickel
sulphide concentrates, the direct dissolution of Decar concentrate
can eliminate the need for smelting prior to downstream processing
to produce nickel sulphate. Furthermore, the high-grade Decar
concentrate feedstock conceptually entails a smaller operational
footprint and significantly lower pressure and temperature
requirements than HPAL operations used in laterite operations.”
Mr. Turenne continued, “This testing confirms the potential for
the production of nickel sulphate and cobalt sulphate from awaruite
ore in a simple three-stage process encompassing ore beneficiation,
pressure leaching, and solvent extraction. This three-stage
processing route has the potential to be more efficient than the
typical five-stage processes required to convert sulphide and
laterite ores into nickel sulphate, as shown in Figure 1
below.”
Figure 1 – Processing Alternatives for Production of
Nickel Sulphate (NiSO4) is available at
https://www.globenewswire.com/NewsRoom/AttachmentNg/7541bf1a-2ecc-4034-bb53-279afb2d5c91
Source: Company reports, FPX Nickel Corp. test work
Description of Leaching Test Work
Nickel mineralization at the Decar Nickel District is present in
awaruite, a nickel-iron alloy composed of 75% nickel and 25% iron,
with negligible associated sulphides. As described in the
Company’s news release dated August 6, 2019, metallurgical testing
conducted during 2018 and 2019 confirmed that a conventional
processing flowsheet using grinding, magnetic separation and
flotation of awaruite ore will consistently produce clean,
high-grade nickel concentrates. The Decar nickel flotation
concentrate is notable for its extremely high metal content and low
level of impurities. Table 1 below provides the main
elemental analysis of the concentrate utilized as feedstock for the
leach testing program described herein.
Table 1 – Summary of Elements in Decar Nickel Flotation
Concentrate (Feedstock for Leach Testing, %)
Ni |
Fe |
Al |
Co |
Cr |
59.0 |
23.8 |
0.01 |
0.90 |
0.22 |
Cu |
Mg |
Mn |
S |
Si |
0.75 |
0.62 |
0.03 |
0.70 |
0.51 |
|
|
|
|
|
Note: a full elemental analysis of Decar nickel flotation
concentrate, including oxide content, is provided in the Company’s
news release dated August 6, 2019
Two batch pressure leach tests of Decar concentrates were
undertaken at Sherritt Technologies in Fort Saskatchewan,
Alberta. The pressure leach tests were conducted in an
autoclave (pressure chamber) with conditions designed to
approximate proposed commercial conditions.
The quality of the nickel chemical solution generated from the
batch tests was excellent, with the low acid and iron content
confirming relatively low downstream requirements for
neutralization and iron removal. Detailed analysis of the
Decar nickel solution produced in Test 2 is provided in Table 2,
below:
Table 2 – Summary of Elements in Decar Nickel Solution
(Test 2 Pregnant Leach Solution, g/L)
Ni |
Fe |
Co |
Cu |
70.1 |
0.77 |
1.08 |
0.97 |
Mg |
S |
Si |
Zn |
0.50 |
45.3 |
0.10 |
0.03 |
|
|
|
|
It is expected that the nickel-cobalt solution produced from
Decar concentrate will be an ideal feedstock for the production of
nickel sulphate and cobalt sulphate. Downstream processing of
the Decar nickel-cobalt solution would conceptually entail
neutralization (to remove acid and other impurities) and solvent
extraction to produce nickel sulphate and cobalt sulphate as two
separate products. The low levels of impurities (such as acid
and iron) in the Decar nickel-cobalt solution suggest that
downstream refinement into sulphate products is achievable within
conventional operating parameters. Confirmation of these
downstream processing steps is subject to future testing.
The leach tests described herein were conducted at a moderate
temperature of 150°C with the pressure controlled to a modest 750
kPa (g) with oxygen addition. Recovery of nickel was rapid in
the batch tests, with over 98% extraction achieved in 60 minutes
toward ultimate extractions of 98.8% and 99.5% in 180
minutes. The iron (Fe) in the concentrate feedstock was
almost entirely precipitated, resulting in low iron content in the
pregnant leach solution (0.77 g/L in the Test 2 product). The
conditions and results of the batch tests are summarized in Table
3, below:
Table 3 – Summary of Batch Leach Testing Conditions and
Results
|
Test 1 |
Test 2 |
Charge |
|
|
Nickel concentrate (g) |
40 |
40 |
|
|
|
Retention time (minutes) |
180 |
180 |
|
|
|
Discharge (Pregnant Leach) Solution Analyses
(g/L) |
|
|
H2SO4 |
21.5 |
12.1 |
Ni |
69.4 |
70.1 |
Co |
1.14 |
1.08 |
Fe |
2.45 |
0.77 |
|
|
|
Nickel extraction (recovery) |
99.5% |
98.8% |
|
|
|
Additional test work is required to further evaluate the
optimization of any downstream hydrometallurgical processing
requirements.
The operating parameters for the leaching of Decar concentrates
into nickel-cobalt solution are potentially favourable because they
are based on significantly lower sizing, power consumption,
pressure and temperature requirements than typical HPAL operations
treating laterite ore, such as the Ramu Nickel Cobalt Operation in
Papua New Guinea (“Ramu”). Table 4 below
provides a comparison of pressure leaching autoclave parameters for
the treatment of Decar concentrate (based on the scoping test work
described herein) and laterite ore at Ramu (which has been in
operation since 2012).
Table 4 – Pressure Leaching Autoclave Parameters for
Decar Concentrate and Ramu Nickel Cobalt Operation
Autoclave Parameter |
Decar Concentrate (Conceptual Based on
Test Work) |
Ramu Nickel Cobalt Operation (Note
1) |
Feedstock type |
Flotation concentrate |
Whole ore |
Feedstock grade |
59-65% Ni |
1.09% Ni |
Pressure |
750 kPa |
4,300 kPa |
Temperature |
150°C |
250°C |
Target extraction rate (recovery) |
>98% |
>95% |
Target residence time |
60 minutes |
60 minutes |
|
|
|
Note 1 – Source: Design parameters for Ramu Nickel Cobalt
Project in Cobalt 27 Capital Corp., NI 43-101 Technical Report
(July 19, 2019)
Furthermore, it is expected that utilizing a high-grade Decar
concentrate feed with a consistent specification for mineral
content, moisture and particle size would entail lower potential
operational risk than a typical HPAL plant accepting “whole ore”
with inconsistent grades sourced from inherently variable
run-of-mine laterite deposits, ranging from 0.7% to 1.7% nickel
content.
Next Steps
FPX Nickel will undertake internal trade-off studies to define
the optimal product mix to be derived from the Decar project for
the stainless steel and EV battery markets. Further
bench-scale testing is required to evaluate and refine the process
for pressure leaching of Decar concentrates, including additional
tests under diverse conditions to determine optimal parameters for
acid consumption, pressure and temperature, among other
considerations. Additional test work would generate nickel
products for testing with potential offtakers, with this market
evaluation expected to generate collaborative opportunities with a
variety of nickel market participants.
Qualified Person
The metallurgical information in this news release has been
prepared in accordance with Canadian regulatory requirements set
out in National Instrument 43-101 Standards of Disclosures for
Minerals Projects of the Canadian Securities Administrators (“NI
43-101”) and supervised, reviewed and verified by Jeffrey B.
Austin, P.Eng., President of International Metallurgical and
Environmental Inc., a “Qualified Person” as defined by NI 43-101
and the person who oversees metallurgical developments for FPX
Nickel.
About the Decar Nickel District
The Company’s Decar Nickel District claims cover 245 square
kilometres of the Mount Sidney Williams ultramafic/ophiolite
complex, 90 km northwest of Fort St. James in central British
Columbia. The District is a two hour drive from Fort St. James on a
high-speed logging road. A branch line of the Canadian
National Railway is less than 5 kilometres east from Decar’s
Baptiste Deposit and the BC Hydro power grid comes within 110
kilometres south of the property.
Decar hosts a greenfield discovery of nickel mineralization in
the form of a naturally occurring nickel-iron alloy called
awaruite, which is amenable to bulk-tonnage, open-pit mining.
Awaruite mineralization has been identified in four target areas
within this ophiolite complex, being the Baptiste Deposit, the B
Target, the Sid Target and Van Target, as confirmed by drilling in
the first three plus petrographic examination, electron probe
analyses and outcrop sampling on all four. Since 2010,
approximately $25 million has been spent on the exploration and
development of Decar.
Of the four targets in the Decar Nickel District, the Baptiste
Deposit has been the main focus of diamond drilling since 2010,
with a total of 82 holes and over 31,000 metres of drilling
completed. The Sid Target was tested with two holes in 2010
and the B Target had a single hole drilled into it in 2011; all
three holes intersected nickel-iron alloy mineralization over wide
intervals with DTR nickel grades comparable to the Baptiste
Deposit. The Van Target was not drill-tested at that time as
rock exposure was very poor prior to logging activity by forestry
companies.
As reported in a NI 43-101 resource estimate prepared on
February 26, 2018, the Baptiste deposit contains 1.843 billion
tonnes of indicated resources at an average grade of 0.123% DTR
nickel, for 2.3 million tonnes of DTR nickel, and 391 million
tonnes of inferred resources with an average grade of 0.115% DTR
nickel, for 0.4 million tonnes of DTR nickel, reported at a cut-off
grade of 0.06%. Mineral resources are not mineral reserves
and do not have demonstrated economic viability.
About FPX Nickel Corp.
FPX Nickel Corp. is focused on the exploration and development
of the Decar Nickel-Iron Alloy Project, located in central British
Columbia, and other occurrences of the same unique style of
naturally occurring nickel-iron alloy mineralization known as
awaruite. For more information, please view the Company’s website
at www.fpxnickel.com or contact Martin Turenne, President and CEO,
at (604) 681-8600.
On behalf of FPX Nickel Corp. "Martin Turenne" Martin Turenne,
President, CEO and Director
Forward-Looking StatementsCertain of the
statements made and information contained herein is considered
“forward-looking information” within the meaning of applicable
Canadian securities laws. These statements address future events
and conditions and so involve inherent risks and uncertainties, as
disclosed in the Company's periodic filings with Canadian
securities regulators. Actual results could differ from those
currently projected. The Company does not assume the obligation to
update any forward-looking statement.
Neither the TSX Venture Exchange nor its Regulation Services
Provider accepts responsibility for the adequacy or accuracy of
this release.
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