Stratasys H350 Now Powered by New SAF ReLife Solution Capable of Repurposing Waste PA12 Powder as Sustainable Additive Manufacturing Production Parts, at Scale
06 Noviembre 2024 - 7:15AM
Business Wire
Innovative industrial solution enables
manufacturers to reduce carbon footprint by up to 89 percent,
improves cost and efficiency
Stratasys (NASDAQ: SSYS) announced today the launch of SAF
ReLifeTM, an innovative software-based solution that transforms
waste PA12 powder from other additive manufacturing (AM)
technologies into high-quality parts.
The SAF ReLife solution can efficiently repurpose waste PA12
powder from powder bed fusion printers, including high-speed
sintering, SLS (selective laser sintering) and jetting build
processes for use within the Stratasys H350 printer. This
sustainable solution helps customers produce high-quality surface
finished parts with powder that otherwise considered waste. This
new technology can significantly lower the cost-per part for
customers; improve their material efficiency; and reduce their
overall carbon footprint per build.
"SAF ReLife gives customers a unique ability to make
high-quality parts with powder considered waste from other polymer
powder bed fusion processes,” said Neil Hopkinson, Vice President,
Additive Manufacturing Technology, Stratasys. “Our patented
unidirectional print-and-fuse architecture and thermal control
uniquely enable this capability at production volumes."
Wehl Green, a leading service bureau, beta tested SAF ReLife by
utilizing their SLS waste to their SAF ReLife. The company reported
significant savings of 20 percent in total cost per part and a
substantial reduction in waste by turning unused powder into
functional parts through a repeatable process using SAF technology.
In addition, Wehl Green has been able to turn around new parts and
have them delivered within 48 hours for customers, helping them
meet demand.
"By utilizing the SAF ReLife technology, we’ve cut production
costs while producing parts that meet strict industrial
specifications. It’s a game-changer for our competitiveness,” said
Javier García, Manager and Co-founder, Wehl Green. “Thanks to
Stratasys’ SAF ReLife project, we’ve been able to turn PA12 waste
into high-quality parts. This circular economy approach has reduced
our environmental impact while maintaining top-tier product
standards.”
SAF ReLife is a breakthrough in making additive manufacturing
more sustainable, and eco-friendly by addressing a common challenge
of what to do with aged powder. To determine the environmental
impact, Stratasys partnered with Fraunhofer IPA to conduct a
third-party Life Cycle Assessment (LCA) to validate the
environmental benefits of SAF ReLife. The study revealed that
repurposing PA12 waste from powder bed print processes in SAF
production can reduce carbon footprint up to 89%, compared to
standard production with polyamide 12 material.
"Our life cycle assessment demonstrates that Stratasys' SAF
ReLife PA12 solution can reduce the carbon footprint of the
reference print job by 43% with the German electricity mix and by
as much as 89% when powered by renewable energy sources, compared
to standard PA12," said Chantal Rietdorf, M.Sc., Research Associate
at Fraunhofer.
For more information on SAF ReLife, visit www.stratasys.com or
visit the Stratasys booth at Formnext 2024 in Hall 12.1 | booth
D12.
* Research Data and assumptions:
- The system boundaries were defined as cradle-to-gate, with the
functional unit specified as one reference print job*.
- Energy consumption measurements were taken at the Fraunhofer
IPA for the reference print job.
- Material consumption data was obtained from the build report.
For the standard PA12 a new powder share of 30% was assumed and for
ReLife PA12 a share of 100%.
- The background data modeling for HAF and energy consumption
utilized the Ecoinvent 3.9 database.
- The emission factor for standard PA12 was sourced from the
literature, while the environmental impacts of SAF ReLife PA12 were
accounted as zero, as it is a byproduct of another process (London,
Michael B. (2020): Cradle-to-Gate Life Cycle Assessment of
Multi-Jet Fusion 3D Printing. Master’s Thesis, University of
Michigan, Michigan).
- The greenhouse gas emissions were calculated using the GWP100
IPCC2013 impact assessment method.
About Stratasys
Stratasys is advancing the shift to additive manufacturing with
innovative 3D printing solutions for industries such as aerospace,
automotive, consumer products, and healthcare. Through smart and
connected 3D printers, polymer materials, a software ecosystem, and
parts on demand, Stratasys solutions deliver competitive advantages
at every stage of the product value chain. The world’s leading
organizations turn to Stratasys to transform product design, bring
agility to manufacturing and supply chains, and improve patient
care.
To learn more about Stratasys, visit www.stratasys.com,
the Stratasys blog, X/Twitter, LinkedIn, or Facebook. Stratasys
reserves the right to utilize any of the foregoing social media
platforms, including Stratasys’ websites, to share material,
non-public information pursuant to the SEC’s Regulation FD. To the
extent necessary and mandated by applicable law, Stratasys will
also include such information in its public disclosure filings.
Stratasys, SAF, ReLife, and H350 are trademarks or registered
trademarks of Stratasys Ltd. and/or its affiliates. All other
trademarks are the property of their respective owners
Note Regarding Forward-Looking Statement
The statements in this press release relating to Stratasys’
beliefs regarding the benefits consumers will experience from using
the SAF ReLife™, its time of general ability and other statements
in this press release are forward-looking statements reflecting
management's current expectations and beliefs. These
forward-looking statements are based on current information that
is, by its nature, subject to rapid and even abrupt change. Due to
risks and uncertainties associated with Stratasys' business, actual
results could differ materially from those projected or implied by
these forward-looking statements. These risks and uncertainties
include, but are not limited to: the degree of our success at
introducing new or improved products and solutions that gain market
share; the degree of growth of the 3D printing market generally;
the impact of potential shifts in the prices or margins of the
products that we sell or services that we provide, including due to
a shift towards lower-margin products or services; the impact of
competition and new technologies; potential further charges against
earnings that we could be required to take due to impairment of
additional goodwill or other intangible assets; to the extent of
our success at successfully consummating acquisitions or
investments in new businesses, technologies, products or services;
potential changes in our management and board of directors; global
market, political and economic conditions, and in the countries in
which we operate in particular; risks related to infringement of
our intellectual property rights by others or infringement of
others' intellectual property rights by us; the extent of our
success at maintaining our liquidity and financing our operations
and capital needs; the impact of tax regulations on our results of
operations and financial condition; and other risk factors set
forth under the caption “Risk Factors” in Stratasys’ most recent
Annual Report on Form 20-F, filed with the Securities and Exchange
Commission (SEC) on March 11th, 2024. Readers are urged to
carefully review and consider the various disclosures made
throughout our 2023 Annual Report and our other reports filed with
or furnished to the SEC, which are designed to advise interested
parties of the risks and factors that may affect our business,
financial condition, results of operations and prospects. Any
guidance provided, and other forward-looking statements made, in
this press release are made as of the date hereof, and Stratasys
undertakes no obligation to publicly update or revise any
forward-looking statements, whether as a result of new information,
future events or otherwise, except as required by law.
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version on businesswire.com: https://www.businesswire.com/news/home/20241106746002/en/
Media and Investor contacts:
Stratasys Corporate, North America & EMEA Chris Reese
chris.reese@stratasys.com +1 651 357 0877
Stratasys Corporate, Israel & EMEA Erik Snider
Erik.Snider@stratasys.com +972 74 745 6053
Investor Relations Yonah Lloyd Yonah.Lloyd@stratasys.com +972 74
745 4919
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